Manufacturing

Less downtime, from the production line down to the bearing

Every hour a line stops costs money. Mintema connects your machines, maintenance teams, spare parts and sensors, so problems are caught early, repairs are fast and you know what each machine costs to run.

Take the tour
01Model the plant

Every plant, line and machine in one register

What you get
  • Plant, line, machine, part

    The plant as it is built, down to each component.

  • Your equipment types

    Pumps, motors, conveyors and boilers, each with its own fields.

  • Many plants, one platform

    Each site runs its own work, management sees all.

Line 2 · Packing
Conveyor C-4Motor · gearbox · beltRunning
Wrapper W-2Heater fault historyWatch
Palletiser P-112 componentsRunning
Compressor K-3UtilitiesRunning
One line, every machineIllustrative
Next stop · 02Plan
02Plan

Preventive maintenance that runs on schedule

What you get
  • Plans by time or usage

    Work created by calendar, hours or counts.

  • Crews by skill and shift

    The right technician on the right job.

  • Checklists per job

    Every task done the same way, every time.

Planned work, this month
Done82%
In progress11%
Overdue7%
Preventive work on trackIllustrative
Next stop · 03Fix fast
03Fix fast

Breakdowns fixed safely and fast

What you get
  • Corrective and emergency work

    Raised from the line in seconds.

  • Permits and lockout

    Safety steps signed before work starts.

  • Downtime recorded

    Every stop timed against the machine.

From breakdown to restart
StopLine 2PermitSignedRepairCrewRestartTimed
Downtime on the recordIllustrative
Next stop · 04Parts
04Parts

The right spare part, already on the shelf

What you get
  • Stores and bins

    Every spare part with stock levels and location.

  • Reorder and purchasing

    Requests, orders and receipts linked to the work.

  • Reserved per job

    Parts held for planned work before it starts.

Critical spares
Bearing 620542 in stockOK
Seal kit SK-93 in stockReorder
Motor 7.5 kW0 in stockOrdered
Stock you can count onIllustrative
Next stop · 05Sense
05Sense

Catch failures before they stop the line

What you get
  • Condition sensors

    Vibration, temperature and current on critical machines.

  • Rules on readings

    A rising trend opens a work order on its own.

  • Alerts to the shift

    The right people told, by severity.

Condition alerts
Pump P-12Vibration 7.1 mm/sWork order
Motor M-08Temperature risingWatch
Compressor K-3NormalNormal
Early warnings, on the machineIllustrative
Next stop · 06Improve
06Improve

Know what every machine really costs

What you get
  • Reliability dashboards

    Uptime, failures and backlog per line.

  • Cost per machine

    Labour, parts and contractors on every asset.

  • Ask in plain language

    Which machines cost us most this quarter?

Share of maintenance cost, by line
Line 130%
Line 221%
Line 349%
Where the money goesIllustrative
Journey completeSee everything you gain
At a glance

Everything you gain, at a glance

  1. One plant register

    from line to component

  2. Planned maintenance

    that runs on schedule

  3. Safer repairs

    with permits and lockout

  4. Spares on hand

    reserved for the work

  5. Early warning

    from vibration and temperature

  6. Cost per machine

    to decide repair or replace

Getting started

Start with one line, grow across your plants

A typical rollout. The scope and timing are agreed with you.

  1. Month 11

    One line

    Machines and components of one line loaded.

    • Plant structure
    • Equipment types
    • Users and crews
  2. Months 2-32

    Work and parts

    Preventive plans, breakdowns and spare parts go live.

    • PM plans
    • Permits
    • Stores
  3. Months 3-63

    Condition monitoring

    Sensors on critical machines with alert rules.

    • Sensors
    • Rules
    • Shift alerts
  4. Ongoing4

    All plants

    More lines and plants join, with cost and reliability dashboards.

    • All plants
    • Cost per machine
    • Reliability KPIs
FAQ

Manufacturing, answered

Have a question that is specific to your organisation? A solution engineer will answer it against your own assets, processes and data.

Yes. Each plant runs its own work and stores, and management sees across all of them.

Yes. Sensors and gateways send readings over HTTPS or MQTT to the machine they measure.

Yes. Permit steps and signatures are part of the work order before work can start.

Yes. Work orders, checklists and photos work on phones and tablets.

A WORKING SESSION

Your plant,
running longer.

We will model one of your lines, plan its preventive work and show a vibration alert become a work order.

Talk to sales